The reason for the leg breakage of common mode inductors

Common mode inductors are a type of inductance product that everyone is familiar with, and they have very important applications in many fields and products. Common mode inductors are also a common type of inductor product, and their production and manufacturing technology is very mature. While everyone is still limited to producing conventional common mode inductors, we can now provide customers with mutation and upgrade services for conventional common mode inductors. We will not discuss the variation and upgrading of conventional common mode inductors in this article for the time being. Let’s discuss a more frequently asked question – the reason for the leg breakage of common mode inductors?

The pin breakage of common mode inductors is a serious quality issue. If customers experience a large number of pin breakage after receiving goods, we can analyze the possible reasons from the following aspects:

1. it may be the problem of packaging and transportation: whether the common mode inductor has been properly protected during packaging, whether foam tape or other materials have been added to protect it, and whether there is serious turbulence during transportation, which may cause the pin to break. So the packing is very important ,we must pay attention to this issue and do some test  before delivering to the client .

2. Problems in the production process: Check and confirm whether there is a problem in a certain stage of production that has caused a large number of broken pins in the common mode inductor, so that is mean during the production , the QC checking is necessary and careful , if find some product like this , must select it and inform to the production manager tp solve the problem .

3.It may be a quality issue with the production materials: because common mode inductors are conventional types of inductors, their prices are relatively transparent. Some small factories may use inferior pin materials for processing in order to reduce production costs, which may lead to a large number of pin fractures.so the QC need to check the material before mass production ,material cost control is very very important .quality is the life , it is the base of the development of the company .


Post time: Dec-21-2023